Gas composition analyses are provided by two separate system that operate simultaneously. The first is a continuous gas analysis system that provides continuous monitoring of CO, CO2, NOx, O2, SO2, and total hydrocarbons (THC) with ranges and techniques as summarized in Table 1. Non-dispersive infrared detectors (NDIR) measure CO, CO2, NOx, and SO2 concentrations. A magneto-pneumatic oxygen analyzer provides oxygen concentrations. A flame ionization detector is used for THC. The analyzers (Horiba models CFA-321, CFA-311, CMA-321, and FIA-HC) are incorporated in a gas sampling system that controls moisture, temperature, pressure and flow rate of sampled gases. The analyzer repeatability is ± 0.5% of full scale when concentrations are greater than 200 ppm and ±1% of full scale for lower concentrations. Zero drift is no more than ±1% of full scale per week for concentrations greater than 200 ppm and ± 2% of full scale per week at lower concentrations. Span drift is no greater than ± 2% of full scale per week. The exception is the THC measurement, which has a ± 1% of full scale drift per day and a repeatability of ± 1%. Minimum detectable limits are no more than 0.2% of full scale. Analyzers are typically calibrated before each experiment.

Gas samples are extracted from the combustor through a short ceramic port, pass through an inert, heated fiber filter, and then pass through heat-traced, Teflon-lined sampling line that is maintained above the dew point of the gas. Calibration and span gases are introduced at the probe tip and follow the same flow path as the sample. Sample conditioning for moisture, residual particles, etc. is performed prior to introduction into the analyzer.

Table 1. Summary of on-line gas analysis systems, techniques, and ranges routinely used in the MFC.

Gas

Technique

Range(s)

CO NDIR 0-200/1000
CO2 NDIR 0-5/25 vol %
NO NDIR 0-300/1500 ppm
SO2 NDIR 0-1000/3000 ppm
O2 magneto-pneumatic 0-5/25 vol %
THC flame ionization 0-10/30/100/300/1k/3k/10k/30k ppm

Typical interferences from other gases are summarized in Table 2, all of which were measured with nitrogen as the makeup gas. The interference data indicate the fractional response of an analyzer to a gas other than the one being analyzed. The strongest interference is NO with O2, where a 962 ppm concentration of NO is interpreted by the O2 sensor as 500 ppm O2. This interference arises because O2 and NOx are paramagnetic, with the strength of the NO and NO2 paramagnetic susceptibility being roughly 43 and 28 % that of oxygen. Oxygen concentrations are accurately determined so long as they exceed those of NO by approximately an order of magnitude. This behavior is typical of all paramagnetic-style oxygen analyzers and is a primary reason such analyzers cannot be used to measure low oxygen concentrations precisely in combustion flows. The remaining interference ratios are two to five orders of magnitude lower and present little concern under typical combustion conditions. Entries that indicate 0.0 indicate no interference was noted. Blank entries indicate no measurements were made.

Table 2. Summary of interferences between various gas measurements in the MFC gas analysis systems.

   

Interfering Gases

Gas

Analyzed Concentration

CO

CO2

NOx

O2

SO2

CO

192.6

   

0.00E+00

 

0.00E+00

CO2 dry

143800.0

0.00E+00

 

-4.17E-06

-3.48E-03

6.95E-06

CO2 wet

143800.0

   

-6.26E-06

-3.48E-03

 
NO

961.7

2.08E-04

   

5.20E-01

0.00E+00

SO2

944.0

0.00E+00

 

0.00E+00

   
NH3

193.4

   

0.00E+00

 

5.17E-03

H2O

9000.0 (5°C)

-4.44E-05

0

0.00E+00

0.00E+00

2.22E-04

A second gas analyzer is used simultaneously with the first to prevent temporal drifts in measured NOx concentrations from biasing the results and interpretation. This analyzer is portable and commonly used on field trips, and is therefore configured with more flexibility but has less stability than the dedicated system. When not in the field, it is used in the laboratory so we can make simultaneous measurements during experiments. The portable analyzer provides continuous monitoring of CO, CO2, NOx, O2, and SO2 (no THC, as in the first analyzer) with ranges and techniques as summarized in Table 3. Non-dispersive infrared detectors (NDIR) measure CO, CO2, and SO2 concentrations. A galvanic cell oxygen analyzer provides oxygen concentrations. Chemiluminescence is used for NO. The analyzer (Horiba model PG-250) includes particle filtration systems and minimal sample conditioning (moisture control). The analyzer repeatability is ± 0.5% of full scale except when CO and NO are below 1000 and 100 ppm, respectively, where repeatability for these gases is ±1% of full scale. Zero drift is no more than ±1% of full scale per day except for the SO2 analyzer, where zero drift is ±2% of full scale per day. Span drift performs similarly. Linearity is within 2% of full scale. Minimum detectable limits are no more than 0.5% of full scale. Analyzers are typically calibrated before each experiment.

Gas samples are extracted similarly to the approach indicated above for the first analyzer.

Table 3. Summary of on-line gas analysis systems, techniques, and ranges routinely used in the MFC.

Gas

Technique

Range(s)

CO NDIR 0-200/500/1000/2000/5000
CO2 NDIR 0-5/10/20 vol %
NO Chemiluminescence 0-25/50/100/250/500/1000/2500 ppm
SO2 NDIR 0-200/500/1000/3000 ppm
O2 Galvanic cell 0-5/10/25 vol %

Interferences from other gases are summarized in Table 4, all of which were measured with nitrogen as the makeup gas. The interference data indicate the response of an analyzer to a gas other than the one being analyzed. This instrument is relatively new and we have not measured the interferences in the laboratory any more precisely than the manufacturers specifications, which is what is represented in the table.

Table 4. Summary of interferences between various gas measurements in the portable gas analysis systems.

 

Interfering Gases

Gas

H2O

5° C sat.

NO

1000 ppm

C3H8

1000 ppm

SO2

1000 ppm

CO2

20%

CO

5000 ppm

CH4

100 ppm

CO > 200 ppm

±1.0%FS

±1.0%FS

±1.0%FS

±1.0%FS

±1.0%FS

 

±2.0%FS

CO £ 200 ppm

±2.0%FS

±2.0%FS

±2.0%FS

±2.0%FS

±2.0%FS

 

±2.0%FS

CO2

±2.0%FS

±2.0%FS

±2.0%FS

±2.0%FS

 

±2.0%FS

±2.0%FS

NO

±2.0%FS

 

±2.0%FS

±2.0%FS

±2.0%FS

±2.0%FS

±2.0%FS

O2

±2.0%FS

±2.0%FS

±2.0%FS1

±2.0%FS

±2.0%FS

±2.0%FS3

±2.0%FS

SO2

±2.0%FS

±2.0%FS

±2.0%FS2

 

±2.0%FS

±2.0%FS

±2.0%FS

1C3H8 at 100 ppm

2C3H8 at 100 ppm

3CO at 15%